Hydro-Test ●|Piping/Pipeline|●

Hydro Testing of Piping & Pipeline Systems: Saudi Aramco Standards Explained | 2i Constructions

🌟 *Welcome to 2i Constructions!* 🌟
In this comprehensive voice note, Mr. Abdul Rehman (QCM) dive deep into the **Hydro-testing process for piping and pipeline systems**, aligned with **Saudi Aramco’s stringent requirements**. Whether you’re a mechanical engineer, QA/QC professional, or project manager, this voice note is your ultimate guide to understanding critical standards like **SAES-A-004, SAES-L-125, SAEP-1160**, and more!

📌 *Highlights:*
✅ **Overview of Hydro-testing**: Purpose, importance, and Saudi Aramco’s regulatory framework.
✅ **Key Standards Covered**:
SAES-A-004 (Pressure Testing)
SAES-A-007 (Materials & Corrosion)
SAES-L-125 & L-150 (Pipeline Construction)
SAEP-43 (Inspection Requirements)
SAEP-1160 (Hydro-test Execution)
SATIP-A-004-02/03 (Technical Inspection Protocols)

🔧 *Detailed Topics Covered:*
1. **Pressure Test Types**:
*Hydrostatic Testing* (Strength Test vs. Tightness Test)
**Pneumatic Testing**: When and why it’s used.
2. **Procedure Approvals**:
Internal Cleaning, Hydro-test, Lay-Up, Gasket/Bolt Verification, and Reinstatement.
3. **Test Package Approvals**:
Sample Test Package guidelines and replication for specific piping circuits.
4. **Water Quality Testing**: Ensuring compliance with Saudi Aramco specs.
5. **Pre-Test Punch Lists**: Addressing critical Items A & B before pressurization.
6. **Step-by-Step Execution**:
Internal cleaning, equipment verification, filling/pressurization, visual inspection, depressurization, and water removal (even from valve cavities!).
7. **Post-Test Protocols**:
Lay-Up procedures, monitoring, and long-term preservation.

🛠️ *Why listening This Voice Note?*
**Best Practices**: Avoid costly rework by adhering to Saudi Aramco’s standards.
**Safety & Compliance**: Learn how to mitigate risks during high-pressure testing.
**Pro Tips**: Expert insights for engineers and inspectors to streamline approvals.

📋 *Chapters (Timestamps):*
00:00 Introduction to Hydro-testing
01:50 Saudi Aramco Standards Breakdown
02:40 Procedure Approvals & Documentation
04:10 Water Quality & Pre-Test Checklists
06:00 Pre Test punch list (item A and B)
06:50 Internal Cleaning
07:05 Test Equipment verification
11:45 Filling and pressurisation, Step-by-Step Hydro-test Execution, Visual Inspection & Depressurization
13:50 Lay-Up & Long-Term Monitoring
16:20 Your Questions & Pro Tips

💥💥Don't forget to take a note 📓 and start taking notes 📝

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📢 *Join the Conversation!*
Have questions about SATIP-A-004-03 or gasket verification? Drop a comment below! Our experts are here to help.

🔗 *Links & Resources:*
Download Saudi Aramco Standards PDFs (for Mechanical Engineering related SATIPs and SAICs list from the downloadable links). https://drive.google.com/file/d/16HvM...

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Explore our *Construction of Piping systems Playlist* for more pipeline integrity content from the link below
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*#HydroTest #PipelineIntegrity #SaudiAramco #MechanicalEngineering #QualityControl #2iConstructions*

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Disclaimer: This video is for educational purposes. Always adhere to project-specific procedures and consult Saudi Aramco’s latest standards.