Flange Face Forming and Protection with Belzona 1111

Flange faces can suffer from mechanical and/or chemical damage, which in turn can lead to critical operational and hazardous situations. The problem itself can be easily solved by using Belzona paste-grade rebuilding materials. These materials are chosen based on the specific operating and chemical service conditions of the flange to be reformed. In this video, we will be using Belzona 1111. This type of repair can be completed without hot work and applied in-situ, reducing downtime.

Chapters:

00:00 - Introduction
00:34 - Fabricating a mold of the undamaged flange face and applying Belzona 9411 (Release Agent).
00:49 - Applying Belzona 9411 to fasteners securing the former and allowing it to dry.
01:00 - Preparing the flange face to meet cleanliness requirements using suitable methods.
01:23 - Applying masking tape around the prepared flange face.
01:36 - Producing a template from the applicator for even product application.
01:51 - Selecting Belzona 1111 based on service conditions and mixing thoroughly. Applying to the former and prepared flange surface.
02:48 - Applying the mixed material to the prepared surface, removing masking tape, and installing the former, tightening bolts diagonally.
03:38 - Removing excess material.
03:44 - After the cure period, removing the former.
03:58 - Inspecting the repaired face for any irregularities.
04:05 - Removing sharp edges and flashes carefully.
04:17 - The flange restoration process is complete.

🔔 Subscribe and turn on notifications, so you don't miss any videos:    / @niccoengineering  

👋GET IN TOUCH: https://www.niccoengineering.com/belz...

📖READ OUR LATEST BLOG: https://https://www.niccoengineering.com/cate...

👍CONNECT WITH US: On LinkedIn -   / nicco-engineering-services-ltd---india  
********************************************************
Summary
This video demonstrates how to repair damaged flange faces using Belzona 1111. The process involves creating a mold of the undamaged flange, applying a release agent, preparing the damaged surface, and then applying Belzona 1111 to rebuild the flange face. The video highlights the importance of proper preparation and application techniques to ensure a successful repair.