Ford Explorer Production - This is How the Germans make electric SUV

Ford Explorer Production PLANT IN COLOGNE
The Cologne Electric Vehicle Center is equipped with cutting-edge AI and a symphony of hundreds of carefully choreographed state-of-the-art robots that will deliver a new generation of high quality EVs to Ford customers in Europe. The plant’s “digital twin” monitors and supports production line operators to deliver high quality standards.

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The Cologne Electric Vehicle Center is supported by self-learning machines and more than 600 new robots that execute welding, cutting, dusting, painting and fusing tasks, in a complex ballet to ensure precision, efficiency and quality.

A new control centre monitors the entire assembly process in real time – right down to the quantity of every part and nut at each workstation. The plant’s “digital twin” is displayed via a giant touchscreen containing all workstations with information on tooling, material delivery, work safety and more. With small touchscreens employees on the line provide further information on the status of their workplace.

“By monitoring and controlling every step of the manufacturing process, Ford will achieve unprecedented levels of quality for our customers,” said Rene Wolf, managing director, Manufacturing, Ford-Werke GmbH.

The all-electric Ford Explorer, the first vehicle off the production line in the new Ford Cologne Electric Vehicle Center, is on its way to customers across the region
A second EV, a new sports crossover, will be revealed shortly with production in Cologne starting later this year
Ford’s historic plant in Cologne was transformed as part of a $2 billion investment into a state-of-the-art Electric Vehicle Center to ensure high-quality EV production
Ford’s new EV Center is a key element of Ford’s Road to Better plan targeting carbon neutrality across its European production footprint of facilities, logistics and direct suppliers by 2035

0:00 Stamping
2:22 Welding
9:46 Paint
18:59 Assembly
23:34 Quality check
27:35 Ford Explorer Production SHORT
32:15 Ford design studio


Source: ford

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