Automatic Roller Brush Frame CNC Bending Machine—Fully Automatic Handle Assembly Line in Bolivia USA

TATE Automatic Roller Brush Frame CNC Bending Machine Source Factory WhatsApp: +8613062657065
Detail Visit: www.tatebend.com
Reduce Costs With Factory Direct Sourcing. Low MOQ, OEM/ODM Available
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Jack
Sales Manager
Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
Email: [email protected]
Website: www.tatebend.com
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TATE CNC Paint Roller Brush Frame Making Machine is a cutting-edge automatic solution designed for producing paint roller brush metal frames, wire handles, and assembly components with unmatched precision and efficiency. Built for industrial-scale production, this fully automatic assembly line combines advanced CNC wire bending, threading, welding, and handle assembly technologies — all integrated into one seamless system.

From straight wire feeding to frame forming, butt welding, and handle insertion, every stage is managed automatically by a servo-driven control system, ensuring stable output, consistent dimensions, and high productivity for long production shifts. Whether you manufacture paint rollers for home decoration, construction, or industrial coating, TATE delivers the automation you can trust.

⚙️ Main Features and Benefits

✅ Wide Wire Range: Supports 3mm – 8mm wire for various roller sizes
✅ Fully Automated: Feeding, bending, welding, handle pressing, and final assembly are all automatic
✅ Precision Control: CNC servo system ensures high accuracy and repeatability
✅ Stable Welding: Advanced butt welding unit guarantees smooth joints and strong connections
✅ High Speed Production: Up to 1200 frames per hour for maximum efficiency
✅ User-Friendly Interface: Touchscreen control with intelligent program memory for multiple frame designs
✅ Durable Construction: Built with hardened components suitable for 24/7 continuous operation

🏭 Applications

🔹 Paint Roller Frame Production Line – For standard, mini, and jumbo paint roller handles
🔹 Household Hardware Manufacturing – Steel wire handle products, custom wire hooks, and tools
🔹 Construction Industry – Industrial coating roller handles and long-extension roller parts
🔹 Home Improvement Supply Chain – OEM/ODM production for paint tools brands

🌍 Global Coverage and Market Reach

TATE’s machines are widely used by manufacturers in India, Mexico, Vietnam, Turkey, Brazil, Egypt, Saudi Arabia, Poland, Thailand, and Indonesia. Our CNC wire forming and automatic brush frame making solutions have earned a strong reputation for reliability, precision, and energy efficiency.

We understand different markets require flexible configurations — TATE engineers provide tailored solutions for paint roller manufacturers worldwide, meeting local voltage, safety, and performance standards.

💡 Technical Highlights

Wire Feeding Accuracy: ±0.5mm

Maximum Bending Speed: 1800 bends per minute

Welding System: Pneumatic or servo-controlled butt welding

Handle Assembly: Fully automatic with optional plastic grip feeder

Power Supply: 380V / 50Hz (customizable for each region)

Operator Requirement: Only one technician needed

🚀 Why Choose TATE CNC Paint Roller Frame Machine?

✨ Over 30 years of experience in CNC wire forming & paint tool automation
🌐 Global after-sales network with English and local-language support
🔩 Modular machine design for easy maintenance and upgrades
📈 Cost-saving automation with quick ROI for paint tool factories
🔧 Custom engineering available for different roller handle designs

💬 FAQs

Q1: What is the production capacity of the TATE CNC Paint Roller Brush Frame Machine?
A1: Depending on wire size and frame design, the machine can produce up to 1000–1200 pieces per hour, maintaining stable performance for long-term industrial use.

Q2: Can the machine handle different roller handle designs?
A2: Yes. The CNC control system allows easy switching between multiple frame shapes and sizes through stored programs, making it suitable for both standard and custom paint roller handles.

Q3: Is welding automatic or manual?
A3: The butt welding process is fully automatic, ensuring consistent strength and uniform appearance of the joint without operator intervention.

Q4: What wire materials can the machine process?
A4: It supports low-carbon steel wire, stainless steel, and galvanized wire typically used for roller handle frames.

Q5: How many workers are required to operate the line?
A5: Only one operator is needed to monitor and load wire material, as all other processes — bending, welding, assembling — are fully automated.

Q6: Does TATE provide installation and training?
A6: Yes. TATE offers on-site or online installation guidance, full training, and lifetime technical support for all customers worldwide.

Q7: Is the machine energy-efficient and safe for 24-hour operation?
A7: The servo control system minimizes energy consumption while maintaining smooth and reliable performance, ideal for 24/7 factory production.