Mercedes-Benz Manufaktur Workshop: The Master Craftsmen Building the Most Exclusive Mercedes Cars

“Made in Sindelfingen” is a traditional seal of quality for Mercedes-Benz customers. It refers to where top-of-the-range models such as the S-Class, which stand for precision and exclusivity, are produced in the ultra-modern Factory 56. However, Sindelfingen is not only the birthplace of the S-Class, but also the home of MANUFAKTUR – the cross-brand individualisation and personalisation programme of Mercedes-Benz. Here, specialised employees contribute their expertise to the areas of textile finishing, interior fittings, fabrication and special paintwork to realise customisations for top-end vehicles. With the strategic further development of the MANUFAKTUR programme, Mercedes-Benz is consistently continuing the tradition of craftsmanship and enhancing the role of Sindelfingen as a top-end vehicle manufacturing location.

Customers with exclusive customisation wishes can now experience the MANUFAKTUR programme up close at several locations at the Sindelfingen site – at the traditional Center of Excellence, in the MANUFAKTUR and now also in the MANUFAKTUR Studio, which officially opened on December 5, 2024.

After customers have configured their dream vehicle at the Centre of Excellence, individual components of the vehicle are manufactured at the MANUFAKTUR with elaborate precision and by hand. In the new MANUFAKTUR Studio, they can then experience first-hand how the vehicle is customised according to their individual wishes. Both locations combine craftsmanship, attention to detail and state-of-the-art production technologies to make individual vehicle dreams or even customised concepts a reality. At the same time, Mercedes-Benz is introducing innovative high-tech manufacturing methods and extensively expanding customisation options.

The MANUFAKTUR
The MANUFAKTUR team consists of experienced and extensively trained specialists. Their dedication to the craft is reflected in the outstanding quality of their work. Skilled hands are the most valuable tools here. Whether it’s leather cladding, cutting, embroidering or sewing – all interiors are finished with meticulous craftsmanship and millimetre precision. The production of small and intricate details is just as much at home here as the production of larger components. This includes, for example, a leather headliner, which is sewn together from many individual pieces.

The digitalisation of individual work steps speeds up MANUFAKTUR processes and makes a significant contribution to quality assurance. Individual steps are also optimised with artificial intelligence. This can quickly and reliably detect small irregularities in leather hides, for example, and reduces the workload on employees.

The MANUFAKTUR Studio
The innovative matrix production in the MANUFAKTUR Studio enables variable individualisation of up to 20 vehicles per day, regardless of the model series. The highly flexible production structure has been completely reorganised. With the help of driverless transport systems that can move in any direction (autonomous guided vehicles, or AGVs), customer vehicles are transported between individual production clusters as required and independently of fixed sequences. Each of the nine clusters in the MANUFAKTUR Studio can be approached flexibly with the AGVs and operates independently of cycle times. In this way, the vehicle’s customised equipment can be installed effectively.

This is supported by the digital twin, which is used to monitor and, if necessary, optimise every stage of production. Last-minute changes to the equipment are also possible. All production stations are networked via MO360, the in-house digital ecosystem for production. This means that all production data can be accessed by every employee in real-time via the MO360 data platform.

PixelPaint
The PixelPaint process is revolutionising the wide-ranging options for multi-coloured vehicle paint jobs. Inspired by the function of an inkjet printer, this new technology applies high-quality paint directly onto the vehicle body with incredible precision.

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Video Timeline
0:00 – Leather Qualification / Leder Qualifizierung
1:07 – Leather Cutting / Lederzuschnitt
1:17 – Cutout Quality Control / Zuschnitts-Qualitätskontrolle
1:31 – Sewing / Näherei
3:08 – Stitchery / Stickerei
4:10 – Cushion Assembling / Kissenfertigung
4:51 – Steering Wheel Assembling / Lenkradfertigung
5:36 – Roofliner Leather Covering / Himmelfertigung
6:15 – Facility For Large Components / Fertigungslage für große Teile
6:48 – Engraving Machine / Graviermaschine
7:03 – Center Console Assembly / Einbau
7:26 – Steering Wheel Assembling / Lenkrad Montage
7:59 – FGV - Automated Guided Vehicle / FTF - Fahrerloses Transportfahrzeug
8:45 – Seat Exhibits, Leather Colours, Stiching / Sitzexponate, Lederfarben, Stickungen
9:26 – Manufaktur Components Exhibits / Manufaktur Teile Exponate
9:54 – Manufaktur Exclusive Colours / Manufaktur exklusiv Farben
10:54 – Mercedes-Mayback SL Monogram Series
12:15 – Light Tunnel / Lichttunnel