Custom 400ex Awesome Rebuild, Restoration.

This is the 400ex posted in our previous videos. After the 4wheeler required an engine rebuild in 2019, we decided to take some time, and advance some of the custom work that was begun back in 2016. See below for a detailed parts list and the custom paint description.



400ex Cost-
Initial purchase price- $900
First engine build- $1000
Second engine build- $1000
Third engine build- $1500
Custom Wiring harness- $600
Alba Racing beadlock wheels- $370
Plastics- $500
Rigid headlights- $190
Rigid lights installation- $200
Alba Braided brake lines- $60
Alba brake line clamps- $15
ASV levers- $135
Pro taper Bars- $140
Starter switch- $40
Bar extension- $60
Fox Shocks Float 3- $620
Renthal rear sprocket 36 teeth- $78
Pro X front sprocket 14 tooth- $15
Tusk Rear hubs- $105
CFM oil cooler- $160
CFM shrouds- $55
CFM Battery box- $150
American Star tie rods- $90
American star tie rod ends-
OEM Honda skid plates- $325
Pelican tool box- $48
HMF muffler- $440
ModQuad case saver- $25
Alba Racing intimidator front bumper- $80
EK premium X-ring chain 520 pitch- $182
Yuasa battery- $66
UNI dual filter- $31
Alba gas cap- $26
Cerakoted Engine Covers- $200
Engine cover helicoils- $264



$7785.00

With both poor engine builds- $9785.00

Engine bolt kit from alloyboltz.com

Engine crankcase seal kit from Outlaw Racing

Crankcase plugs from Outlaw Racing

Billet Shifter from ModQuad

32mm chain roller from ModQuad

Plastics treated with Gtechniq C4

Paint is the following:

Base coat: PPG self-etching epoxy

Intermediate: CARC two-component, waterborne, acrylic aliphatic urethane used for military vehicle coating.

Finish: Spectracron 380 2-part High-Solids Poly-iothane, Polyester Polyurethane, enamel topcoat

Spectrocron 380 is used to paint heavy equipment such as skid steers and front-end loaders and has a pencil hardness greater than most powder coat systems.











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