How to Rebuild a VW Air-Cooled Engine "PART 4" Case Prep & Test Fitting | JW Classic VW

**JW Classic VW** brings you the 4th video in a series that covers how to rebuild your stock 40 HP Volkswagen Engine. This video will cover the joining of the case to confirm clearances. Also going to cover a bunch of other tricks and great details... check out the timeline below.

Watch the Entire Playlist for Rebuilding your Air-Cooled Engine here!!
   • How to Rebuild a VW Air-Cooled Engine "PAR...  

📽📽📽 Video Time Line Break Down 📽📽📽
2:55 Video Intro
4:36 Crankshaft Top Assembly
7:10 Case Thread Clean up
7:35 Cylinder Head Stud Clean Up
10:23 Center Bearing Install
11:10 Lifter Install "Hoover Mods"
12:15 Crankshaft Install
14:50 VW Darrin TRICK!
15:45 Camshaft Install
17:05 Camshaft lobe to lifter Face Spec
19:46 Oil Pump Fitment
21:57 Other Case Half Prep
22:25 Joining the Case
24:07 Case Torque Specs
30:25 End

👀👀Reference Material👀👀
*Lifter to Cam lobe spec: .060 -.100
**Case Stud Tourque M8 - 14 ft lbs | M12 - 24 - 26 ft lbs
***Cam Shaft Thrust Setting: Endplay: .002-.004"

Volkswagen 1200 Workshop Manual: 1961-1965: https://amzn.to/3fyA36V
VW Beetle & Karmann Ghia 1954 - 1979 (Haynes Manual): https://amzn.to/3fwFROl
How to Rebuild Your Volkswagen Air-Cooled Engine: https://amzn.to/34T4PUE
How to Hot Rod Volkswagen Engines: https://amzn.to/2I3UkoA
How to Keep Your Volkswagen Alive "Rick Steves": https://amzn.to/32baGTl

🛠* Parts List & Tools *🛠
Tools
Lifter Clips: https://amzn.to/3fnj7As
Dremel 3000: https://amzn.to/32LiA63
Red Loctite: https://amzn.to/398e59H
Blue Loctite: https://amzn.to/3fqE1hV
Lucas Assembly Lube: https://amzn.to/397mk67
Marvel Mystery Oil: https://amzn.to/3lWtMVi
Curil T: https://amzn.to/2UWHrzu

** Parts List for the 40 HP rebuild-   / files  
just look for the excel doc but check out the other resource docs there.

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🛑Disclaimer🛑

JW Classic VW is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.

Any information on performing maintenance or modifying your vehicle viewed on this channel is intended for general guidance only and must never be considered a substitute for the advice provided by a Certified Professional.

🎶Audio Thanks🎶

Twenties by Peyruis   / peyruis  
Creative Commons — Attribution 3.0 Unported — CC BY 3.0
Free Download / Stream: https://bit.ly/twenties-peyruis
Music promoted by Audio Library |    • Twenties – Peyruis (No Copyright Music)