4 vertical stations full automatic induction hardening machine | Termomacchine

4 vertical stations hardening machine for transmission shafts with automatic loading and unloading by robot equipped with 2 induction heating generators.
Each generator has an output power of 300kW. They are able to work even individually, on a reduced cycle, to meet any production drops. The lunettes allow to limit the axial deformation of the shafts. The control system, entrusted to the CN Siemens 840D SL, and the specially designed mechanics, allow to treat different diameters without having to change any mechanical equipment. The same inductor is used for all types of shafts.

Measurement station aims to verify that the input shafts correspond to those loaded in the recipe of the CNC. Control takes place on the length, diameters and positioning of the groove. The system singularizes and positions the shafts to the right distance for the Robot clamps.

The robot, equipped with double grippers, picks the shafts from the measuring station and places them in the machine between the tailstocks, then it picks up the hardened shafts and deposits them, depending on the case, on the exit conveyor, in the quality control station or in the rejects area.

shafts diameters: from 26mm to 36mm
shafts lengths: from 300mm to 600mm
cycle time max.15sec
no manual intervention for diameter changes
system integrated in line
integrated control parameter system

Tel. ++39 011 9008811
Fax ++39 011 9034066
e-mail: [email protected]
web-site: www.termomacchine.com