Hydraulic Flushing Rig Training Video

About:

Flushing is a process which is done to clear any contaminants present in the pipe and oil after installation. The sole purpose of this process is to avoid damage caused by contaminants /dirt’s to the end using equipment. The pipes are cleaned by creating a turbulent flow in the system and passing them through filters until the desired cleanliness value is obtained. The cleanliness in the pipe is measured in terms of NAS/ISO/SAE Values. Process Flushing involves continuous recirculation of the working fluid in the system and purification at the flushing filter until the cleanliness value is obtained.

More Details:

A Hydraulic Flushing Rig Machine is a critical tool designed for cleaning and flushing hydraulic systems to remove contaminants such as dirt, metal particles, and sludge. These rigs ensure optimal performance and longevity of hydraulic systems in industries like construction, aviation, marine, and manufacturing.

How It Works:
Connection: The rig is connected to the hydraulic system that needs flushing.
Circulation: High-velocity fluid is pumped through the circuit to dislodge and carry away contaminants.
Filtration: The fluid passes through high-efficiency filters before returning to the tank.
Monitoring: Flow, pressure, and cleanliness levels (via particle counters, if available) are monitored.
Completion: Flushing continues until the system achieves the required cleanliness standard (e.g., NAS 1638 or ISO 4406).

Specifications:
Dimension (L,W,H) in mm : 1500/1100/1400
Weight : 1100 Kg
Working Fluid : Hydraulic Oil
Tank Volume : 300 liters
Cleanliness level of Oil : NAS 6
Pressure Adjustment Range of working fluid in pressure line : Up to 350 Kgf/cm2
Max. Pressure of working fluid : 350 Kgf/cm
Temperature Range of working fluid : MAX. 60°C
Capacity of Pumping station of Rig : MAX. 58 LPM
Electric Power supply requirement : 3Ø Power supply, 37.5kW, 50Hz
Flow Rate: 10 - 400 LPM (adjustable depending on the application)
Working Pressure: 10 - 400 bar (varies by model)
Tank Capacity: 50 - 1,000 liters (depending on system size)
Filtration: Multi-stage filtration system with micron ratings from 3 µm to 25 µm
Control System PLC or manual control with pressure and flow monitoring
Power Supply Electric motor (3-phase, 380-440V) or diesel engine for remote sites
Hoses and Connections High-pressure, flexible hoses with quick couplings for easy setup
Filtration Medium Replaceable filter cartridges or mesh filters
Cooling System Integrated oil cooler to maintain optimal fluid temperature
Mobility Skid-mounted or wheeled base for portability
Noise Level Below 85 dB (industry-standard for safe operation)
Certifications ISO 4406, NAS 1638 compliant (contamination levels), CE certified

Application:
Flushing units are used to clean hydraulic systems.
By flushing a new hydraulic system before bringing it into operation, expensive breakdowns are avoided.
Flushing system creates a high flow combined with high pressure, which in turn creates a turbulent flow in your hydraulic lines that eliminates contamination.
Aerospace and defense hydraulic systems
Industrial and mobile machinery
Marine and offshore hydraulic lines
Power plant hydraulic circuits
After-piping fabrication or component replacement

Key Features:
Cleanliness verification to the appropriate standard.
All mild steel construction/Stainless steel construction on demand.
All pipes/fittings-SS304.
Wide range of pressure and flow combinations.
Suitable for water and oil based fluids.
Booster pump based close loop filtration and cooling circuit.
Water cooling/Air cooling options.

Key Parameters to Specify:
Flow rate capacity (e.g., 50–200 LPM)
Operating pressure range (e.g., 0–250 bar)
Fluid compatibility (e.g., mineral oil, phosphate ester)
Cleanliness level target (e.g., ISO 4406: 16/14/11)
Filter rating (e.g., 3–10 microns absolute)

#tags
#HydraulicFlushingRig #HydraulicMaintenance #FlushingSystem #ContaminationControl #ISO4406 #HydraulicCleaning #IndustrialHydraulics #NAS1638 #SAEAS4059 #HydraulicTestBench #FluidPower #CleanHydraulics

Web Link-
Hydraulic Flushing Rig
https://neometrixgroup.com/products/h...

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Contact Details:
Neometrix Defence Limited
E-148, Sector-63, Noida India – 201301
Mobile No. - +91-01204500800, +91-9871243732
Contact: [email protected]