AutoMeter Garage Episode 7 - Project Evo Twin Disc Clutch Installation

Project Evo has picked up quite a bit more power over the course of the build and the stock clutch is pretty much at its limits in terms of holding it. There's perhaps no one that knows more about clutches than the folks at Exedy, so we took the show on the road and drove up to their facility just outside of Detroit.

This is a very in depth tutorial a clutch swap on the Evo X with crazy levels of detail that will prepare anyone to do the job themselves. As part of the process, we also remove the shift delay pill from the slave cylinder and install an AMS clutch master cylinder kit.

We used Exedy's new Hyper Series Twin Organic Disc Clutch which is perhaps the best clutch available for high horsepower Evos that also want to maintain great drivability. Holding power is huge, as expected, but what we didn't expect was the low noise, amazing pedal feel and incredible engagement. This clutch truly feels like it could be stock and actually has an improved engagement over the stock unit. Kyle Mohan even stopped by with his insane turbo rotary MX-5 and destroyed some tires.

Contents:

0:00 - Intro
1:00 - Pro drifting demo with Kyle Mohan's insane MX-5
2:13 - Steve Kaminski from Exedy joins us
2:59 - Draining fluid, removing wheels and crossmembers
4:01 - Disassembly under the vehicle
5:32 - Engine compartment disassembly
7:53 - Water pump pullet removal
8:16 - Removing main driveshaft
8:41 - Throw out bearing removal
10:44 - Stub shaft removal
11:38 - Engine support and mount removal
12:06 - Transfer case removal
12:46 - Mount removal and bellhousing bolts
13:35 - Lower intercooler pipe removal
13:57 - Transmission removal
14:58 - Pressure plate and flywheel removal
15:26 - Clutch fork, bearing removal, case cleaning and reassembly
19:39 - Prepping the clutch assembly for installation
20:20 - Differences in twin disc clutches
22:32 - Flywheel and clutch installation
24:39 - Transmission and transfer case reinstallation
25:39 - Bal joint reassembly
26:23 - Axle nut torque
26:54 - Clutch master cylinder issues
28:16 - Brake master, booster and CMC removal
30:12 - Clutch delay pill removal
32:17 - Clutch fork stop installation
34:24 - CMC stud removal and installation
35:21 - Will it start? What's that noise?
36:24 - Outro

Exedy Twin Organic Clutch:

https://shop.exedyusa.com/exedy-racin...

AMS Clutch Master Cylinder:

https://www.amsperformance.com/cart/a...