SQ Ferrite Core Flat Wire Automatic Production Line | Winding, Soldering & Testing Machine in India

At Deptronics Technologies, we introduce one of the most advanced automation solutions for transformer coil manufacturing: the SQ Core Flat Wire Automatic Production Machine Line.
This state-of-the-art production line has been engineered to deliver speed, consistency, and reliability, enabling mass production of transformer coils with minimal human intervention.
Website Link : https://coilwinder.in/product/sq-ferr...

✅ Key Highlights of the Machine Line

Fully Automatic Operation:
The entire process, from core loading to coil winding, soldering, and testing, is automated. The coils move seamlessly from one station to another without manual handling, ensuring continuous workflow.

Single Operator Control:
Only one trained operator is needed to run the line. Their tasks are limited to refilling the vibrator bowls, solder bath, flux bath, and copper wire spools, along with monitoring smooth machine operation and quality checks.

High Production Capacity:
The line delivers an impressive 600–700 pieces per hour, making it ideal for large-scale manufacturers aiming to boost output without compromising quality.

🔹 Complete Process Flow

1. Automatic Core Loading
The cores are loaded automatically into the system, ensuring a continuous feed without operator handling.

2. High-Speed Automatic Winding
Flat wire is wound onto the SQ core with precision. The winding machine maintains tension accuracy, uniform layering, and stable geometry to deliver defect-free coils.

3. Auto Wire Separation
Smart separation system ensures that winding wires are kept organized, avoiding entanglement or misrouting.

4. Automatic Frame Loading
Frames are inserted at the exact time and position required, eliminating manual alignment errors.

5. Wire Routing, Wrapping & Lead Cutting
The machine automatically routes wires to the correct terminals, wraps them with consistent pressure, and cuts extra leads with high accuracy.

6. Adjusting Wires & Final Back-End Connections
Automated systems align wires neatly and complete back-end connections, ensuring repeatable coil quality.

7. Automatic Soldering Station
Coils are soldered in auto-controlled baths for strong joints and uniform conductivity. Flux and solder baths are auto-refillable for continuous production.

8. Automated Testing & Sorting
Each coil undergoes electrical testing. Pass/fail units are automatically separated, reducing manual inspection effort.

9. Unloading of Finished Coils
The completed coils are auto-unloaded, ready for assembly or dispatch.

✅ Advantages for Manufacturers :
Mass Production Efficiency – Achieve up to 600-700 pieces/hour.
Quality Assurance – Automated soldering and testing ensure reliable results.
Reduced Labor Dependency – Requires only 1 operator.
Consistency & Accuracy – Eliminates human error in coil winding and soldering.
Return on Investment (ROI) – High productivity and reduced manpower costs ensure a quick payback period.

🔹 Technical & Commercial Info
Machine Model: SQ-15 Flat Wire Automatic Production Line
Cycle Capacity: ~600–700 coils/hour
Operations Covered: Winding – Wire Separation – Frame Loading – Routing – Lead Cutting – Wrapping – Soldering – Testing – Unloading

🔹 Return on Investment (ROI) :
Labor Saving: Instead of multiple skilled workers, only 1 or 2 operator can manage the line.
Cycle Time Advantage: With nearly 650 pieces/hour, production is several times faster than semi-automatic or manual methods.
Consistency: Reduced rejection rates due to uniform soldering and winding accuracy.
Quick Payback: Based on reduced labor cost and higher throughput, investment recovery is possible within a short time frame compared to conventional setups.

🔹 Industry Applications
This production line is suitable for:
Power supply manufacturers requiring high volumes of SQ core coils.
Transformer production units seeking reliable and scalable automation.
OEMs and EMS companies looking to standardize coil quality for export-grade products.
Industries moving towards Industry 4.0 and smart factory setups.

✅ Why Partner with Deptronics Technologies?
Authorized Partner of Diggers (China): Bringing advanced global technology to Indian industries.
Customization Expertise: Machines tailored for specific transformer designs.
End-to-End Support: From pre-sales consultation to installation, training, and after-sales service.
Proven Industry Experience: Trusted by Indian transformer and solenoid/relay coil manufacturers for reliable automation.

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✅ Ready to Automate Your Coil Manufacturing in India?
📞 Contact : DepTronics Technologies
🌐 https://coilwinder.in/
📧 [email protected]
📱 +91-8800622761