How to: Repair/Replace Rusty Floor in Vehicle - Complete Guide, Start to Finish

Products Used:
Wire Wheel: https://amzn.to/3lG8z6V
Corded Drill: https://amzn.to/3JDQvCs
Spot Weld Drill Bit: https://amzn.to/3TBy8CT
Bench Vise: https://amzn.to/42upl9T
4.5” Grinder: https://amzn.to/3nhGS53
Cutoff tool: https://amzn.to/42DINRF
Locking c clamp vise grip: https://amzn.to/3K1R9ej
Aviation Snips: https://amzn.to/3LMe3b6
Scraper: https://amzn.to/3JGFhwV
Gasket Scraper Set: https://amzn.to/40Ey4nU
Ball peen hammer: https://amzn.to/40evZzA
Chisels: https://amzn.to/3yZHCy2
Switchable On/Off magnet: https://amzn.to/3X45sD1
Weld thru coating: https://amzn.to/40xiw5I
Duplicolor Prep Spray: https://amzn.to/3K2wEhL
DupliColor Self-Etching Primer: https://amzn.to/3lku7mH
Dynatron seam sealer: https://amzn.to/3TBzoG7
welding blanket: https://amzn.to/42M0lLs
Mig Welder: https://amzn.to/4hmvv1S
Auto Darkening Welding Helmet (recommended): https://amzn.to/3nleH4U
Plasma Cutter : https://s.vevor.com/bfQa6g
Fluid Film aerosol cans: https://amzn.to/3e1Sh1X
(The above are affiliate links- I may receive a small compensation if you make a purchase. Thanks for supporting the channel!)

Floor Pans: (As an eBay Partner, I may be compensated if you make a purchase)
72-78 Full length L+R sides: https://ebay.us/CIanI0
79-83 L+R sides (exact ones I used): https://ebay.us/EhcPk1 or https://ebay.us/pBZ5yn
79-83 L+R sides w/ mount brackets: https://ebay.us/Oho88U
79-83 L Side w/ mount bracket: https://ebay.us/AbPsi0
79-83 R side w/ mont bracket: https://ebay.us/QwW7uJ
84-88 L+R sides: https://ebay.us/tH4tpE
84-88 L+R sides w/ mount brackets: https://ebay.us/PcKCxV
84-88 Full length L+R sides: https://ebay.us/vuY8PI
84-88 Full length L Side: https://ebay.us/ax3N1X
84-88 Full length R Side: https://ebay.us/jSYptl
89-95 L Side: https://ebay.us/PJqloU
89-95 R Side: https://ebay.us/1S8RGG

Cutting out the rusty floor in a vehicle and welding in a replacement floor pan or custom cut sheet metal is a long and tedious job. I documented the process from start to finish to offer a complete guide. My vehicle is a very rusty 1980 Toyota pickup, so the rust holes also went up the inside walls of the cab. I used a reproduction floor pan, but also had to fabricate a lot of additional pieces from sheet metal because the floor pans do not cover all of the areas affected by rust.

Rusty 1980 Toyota Pickup Truck Long Bed(s) Build Intro:    • My Rusty 1980 Toyota Pickup Truck Long Bed...  

1980 Toyota Long Bed Rusty Cab Floor Comparison:    • 1980 Toyota Long Bed Rusty Cab Floor  

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