Inside the Steel Factory – How Wire Rods Are Made From Iron Ore Mining (Full Process)

This visual-only industrial documentary follows the complete, unbroken transformation of iron ore into finished steel wire rods, capturing each irreversible stage with strict engineering accuracy and real-world sequencing, beginning in open-pit mining where raw ore is extracted and ending with bundled coils dispatched from the factory gates. Through continuous forward motion, the film documents crushing, beneficiation, pelletizing, blast furnace ironmaking, steel refining, continuous casting, reheating, high-speed rolling, controlled cooling, inspection, and logistics, with every scene showing a clear input, action, and output driven by real machines and skilled workers under authentic industrial conditions. There is no narration, no dramatization, and no repetition—only the raw, mechanical reality of mass production at scale—revealing how geology, heat, force, and precision engineering combine to convert natural mineral deposits into a globally traded industrial material.

🟦 Steel Wire Rod Manufacturing Timeline | From Iron Ore Mining to Finished Coils
00:00 – Open-Pit Iron Ore Mining & Extraction
00:45 – Heavy Haulage & Mine-to-Plant Transport
01:30 – Raw Ore Yard Handling & Stockpiling
02:15 – Primary Crushing & Size Reduction
03:00 – Secondary Crushing, Screening & Washing
03:45 – Magnetic Separation & Ore Beneficiation
04:30 – Pelletizing Preparation & Green Pellet Formation
05:15 – Pellet Induration & Blast Furnace Charging
06:00 – Molten Iron Production, Steel Refining & Continuous Casting
06:45 – Billet Reheating & High-Speed Wire Rod Rolling
07:30 – Cooling, Coiling, Inspection, Packaging & Dispatch

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