How to Build a KTM 350 Engine | 2016 - 2019 Full Build Step by Step - 350XCF 350SXF FC350 FX350

How to Build a KTM 350 Engine | 2016 - 2019 Full Build Step by Step - 350XCF 350SXF FC350 FX350
#KTM #husqvarna #gasgas

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My eBay Store - https://www.ebay.com/usr/3422michael

CHAPTERS

0:00 – Intro and Disclaimer

CENTER CASES

2:48 – Case Bearings/Seals & Oil Jet Setup
5:51 – Crankshaft Install
7:20 – Transmission Install
9:46 – Shift Fork and Drum Install
12:38 – Crankcase Halves Assembly
20:34 – Oil Drain Plugs
21:09 – Oil Screen Install
21:51 – Oil Check Valve
22:21 – Oil Filter Install
23:29 – Crank & Countershaft Spacers

CLUTCH SIDE

25:01 – External Shift Mechanism
27:45 – Oil Pump (Clutch Side)
32:10 – Oil Pump (Stator Side)
33:43 – Balancer Gear & Timing Chain
36:28 – Primary Gear
37:24 – Clutch Basket Assembly
40:55 – Clutch Pack Assembly
45:23 – Clutch Cover Install
47:49 – Water Pump

STATOR SIDE

48:55 – Starter Clutch and Flywheel
51:59 – Starter Motor Install
52:36 – Stator and Cover Install
55:58 – Clutch Slave Cylinder
58:20 – Gear Position Sensor
58:43 – Drive Sprocket

TOP END

1:00:04 – Checking Ring End Gap
1:01:13 – Piston and Rings Install
1:04:57 – Cylinder Install
1:07:25 – Cylinder Head Install
1:12:31 – Camshafts Installation
FOR CAMSHAFT INSTALL - I wanted to mention that there are FOUR oil jets that lubicate the exhaust camshaft. Two are threaded into the cylinder head below the cam, and two are threaded into the camshaft bridge. These will likely never have been removed, but it's important that they are installed and free flowing to lubricate the camshaft.
1:20:02 – Cam Chain Tensioner Install
1:22:48 – Exhaust Flange & Intake Boot
1:24:12 – Thermostat
1:24:31 – Cylinder Head Cover Install
1:27:38 – Showcasing the Engine/Closing

PARTS/TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you)

KTM Manuel – https://ebay.us/pvCz04
Gasket Kit - https://shorturl.at/1UcYU
Plastic Trays For Organization – https://amzn.to/4e9oNvk
Assembly Lube – https://rb.gy/dvvtk9
Assembly Grease – https://shorturl.at/ycpMc
Anti-Seize –
Blue Thread lock – https://bit.ly/3wpg444
Red Thread Lock - https://bit.ly/3kDQTIn
T-Handle Allen Wrenches - https://rb.gy/gbel32
Digital Torque Wrench – https://amzn.to/41a46K4
JIS Screwdriver Set – https://amzn.to/3WgdN6F
M12 Impact Driver - https://amzn.to/3ORNRN5
Snap Ring Pliers – https://rb.gy/19xtyv
Long Q-Tips – https://amzn.to/3YOHwqQ
Plastic Razor - https://amzn.to/40zG6lz
Yamabond 6b (Case Sealer) – https://rb.gy/2u16gm
Dead Blow - https://rb.gy/gbpqbm
Feeler Gauge – http://cuts2.com/bqMLu
Tusk Contact Cleaner – https://rb.gy/m8vajs
Lacquer Thinner – https://amzn.to/40EHdxl
Red Loctite - https://amzn.to/4e7PwIC
3/8 Torque Wrench – https://amzn.to/3zoz4EQ
Magnet Grabber – https://amzn.to/4ew5AUD
Dirt Tricks Sprocket – https://shorturl.at/rYobV
Clutch Holding Tool - https://shorturl.at/IQmwE
Puller – https://amzn.to/4fNXAQ2
KTM Bearing Inner Race Tool - https://rb.gy/ni38r5
Dikes – https://amzn.to/3XEgwKx
EBC Clutch – https://www.partzilla.com/
Dirt Tricks Sprocket – https://www.partzilla.com/
Zeta Shifter – https://www.partzilla.com/

SPONSORS/COMPANIES I TRUST

⬇️ USED PARTS & REBUILD SERVICES ⬇️
Power Sports Nation – https://www.powersportsnation.com/
⬇️ PARTZILLA ⬇️
OEM & Aftermarket Parts – https://www.partzilla.com/
⬇️ POWDER COATING ⬇️
Bonehead Performance Coatings - https://boneheadperformance.com/ (Mention my name and get 10% off)
⬇️ VAPOR BLASTING & ZINC COATING ⬇️
MotoBlast - https://www.njvaporblast.com/
⬇️ CYLINDER RE-PLATING ⬇️
Millennium Technologies - https://millennium-technologies.com/
⬇️ PREMIUM BAR CLAMPS & THROTTLES ⬇️
Urmosi – https://urmosi.com/
⬇️ SUSPENSION ⬇️
Rocket Ron - http://www.rocketronracing.com/
⬇️ CASE SAVERS & SKID PLATES ⬇️
DRW Performance - https://bit.ly/34dxWEp (Code SABO10 for 10% off)
⬇️ PLASTICS, BEARINGS, SEALS ETC ⬇️
Rocky Mountain ATV MC – https://bit.ly/32OHs02

MERCH - https://michaelsabo.com/

Add me on Instagram @michaelsabo350 for Channel Updates!

Companies and Sponsors please contact: [email protected]

I own the license to use any and all music in this video.