How to start a tyre pyrolysis plant in India | EPR | Enterclimate

#tyres #pyrolysis is one of the best uses for disposing of tyre waste next to the physical recovery options that produce #carbon black, char or rubber crumbs with relatively lower profit margins, rubber crumbs etc. Pyrolysis can produce oil that can be used as liquid fuels in fueling foundries and boilers in power plants and for industrial furnaces due to their higher value and low ash content when compared to coal and does not produce residual carbon and sulphur content.

First and foremost, why will one set up a tyre pyrolysis plant? Let's try to answer this by pointing out the Advantages of starting a WTE plant
Waste to energy plants helps dispose of waste in an environmentally sound manner and can generate handsome profit for the plant owner as well. Along with these benefits, there is a high acceptance of the pyrolysis method for the treatment of scrap tires as the derived oils and syngas can be used as biofuels, feedstock, and manufacturing of carbon black) etc. The Pyrolysis oil (or bio-oil) has higher calorific value, low ash, low residual carbon and low sulphur content. This oil can be used as fuel for steam, construction/highway aggregate and can provide superior insulation.

Now what are Popular Tyre Waste Recycling Businesses options available?
First is the Collection and Storage of waste tires.
Waste tires are collected from various sources, such as tire dealers, garages, and scrap yards. They are then sorted based on their size, type, and condition.

Next is Tyre Retreading Business
Retreading is a process of reusing the worn-out tire by replacing the worn-out tread with a new one. Retreading involves buffing the tire to remove worn-out tread, applying new tread material, and curing the tire in a specialised oven.

Mechanical recycling Business

Mechanical recycling involves shredding the waste tires into smaller pieces and using them as raw material in various applications, such as playground surfaces, sports fields, and road construction. Some waste tires are reused or repurposed, such as by converting them into tire swings, planters, and other decorative items.

Now coming to the main part of the video: the Waste Oil Pyrolysis Business
Tyre pyrolysis oil is made in India by pyrolysis technique, which involves heating waste tires without oxygen (anaerobic process) to break down the complex organic compounds into simpler molecules, such as pyrolysis oil, gas, and char. Pyrolysis breaks down complex organic compounds into simpler molecules, such as pyrolysis oil, gas, and char. The process produces pyrolysis oil, which can be used as a fuel, and carbon black, which can be used as a filler in various industrial applications. If we look at the steps of this process, these include

Collection and sorting of waste tires
Shredding of tires
Feeding the shredded tires into the pyrolysis reactor:
Pyrolysis of the tires
Separation of pyrolysis oil/ carbon black and steel wires
Refining of pyrolysis oil
Storage and distribution.

Now coming to the central issue of this topic, How to start aTyre pyrolysis plant.
So Step 1 is Conducting market research
it is essential to conduct proper market research to identify the sourcing of waste tyres, the market for the product, the priceand other competing products in the market. This will help you determine the potential profitability of the business.

The next step is Selecting a suitable location.
You must select a suitable location for your tyre pyrolysis plant that is easily accessible and has adequate infrastructure, such as power and water supply. The site should also comply with local zoning regulations and environmental guidelines.

The next stage is Arranging the finances and purchasing equipment
You will need to purchase the equipment required for the pyrolysis process, such as a pyrolysis reactor, condenser, scrubber, and storage tanks. You may also need to buy auxiliary equipment, such as a shredder, conveyor belt, cans etc.

Step 5: Hire personnel
You will need to hire personnel to operate and manage the tyre pyrolysis plant. This may include a plant manager, operators, maintenance personnel, and administrative staff. As per the SOP of tyre pyrolysis, most of the process is automated, and the number of workers is also less.

Lastly, the entrepreneur must Obtain the necessary licenses and permits
This list of licenses and permits can include

• Business Registration:
• Pollution NOC from SPCB/ PCC
• Fire NOC
• Factory license
• MSME Registration
• Hazardous Waste Management Authorisationor membership with a TSDF operator
• EPR Registration

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