Kinetico Softener - Fitting Pawl Set

Problems with the Kinetico pawl set can significantly impact the performance of your water softener. The pawl set is an integral component of the control head, responsible for regulating the timing and sequence of the regeneration cycles. Here are some common issues associated with the Kinetico pawl set and their potential causes:

Wear and Tear: Over time, the mechanical parts of the pawl set can wear down due to constant use. This wear can cause the pawl set to slip or fail to engage properly, leading to irregular regeneration cycles.

Misalignment: If the pawl set becomes misaligned, it can cause the gears to not engage correctly. This misalignment can occur due to improper installation or if the unit has been knocked or jarred.

Dirt and Debris: Accumulation of dirt, debris, or resin particles can hinder the smooth operation of the pawl set. Regular maintenance and cleaning are necessary to prevent these blockages.

Broken Teeth: The gears within the pawl set can break or chip, causing malfunction. Broken teeth can result in the failure of the water softener to regenerate at the correct intervals.

Lubrication Issues: Insufficient lubrication can cause increased friction and wear on the pawl set. Using the appropriate lubricant during maintenance can help ensure smooth operation.

Spring Failure: The pawl set contains springs that can lose tension or break over time. A weak or broken spring will affect the functionality of the pawl set, leading to potential regeneration problems.

Troubleshooting and Maintenance Tips
Inspect Regularly: Periodically check the pawl set for signs of wear, misalignment, or damage.
Clean the System: Regularly clean the control head and pawl set to remove any dirt or debris that could cause blockages.
Lubricate: Ensure that all moving parts within the pawl set are properly lubricated using a recommended lubricant.
Replace Worn Parts: If you notice significant wear or broken components, replace the pawl set or its individual parts to restore functionality.
Check Springs: Inspect the springs within the pawl set to ensure they are intact and providing the necessary tension.

Parts and Repairs
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