BORGinsole duo ROBOTISATION Podiatry insoles

This video presents the complete, automated production flow of BORGinsole podiatric insoles: from EVA material selection to shipping. You will see how 100 EVA storage positions ensure the right density for each patient, how the central Fanuc robot continuously loads and unloads the CNC milling machines, and how each pair of insoles is precisely milled, verified through AI-driven quality control, and accurately cut by a waterjet robot. The process then continues with full traceability via CO₂ laser marking (MDR number, patient and clinic details), automated packaging and labelling, and a logistics flow that ensures correct shipment to the podiatrist. The video also highlights BORGinsole’s sustainability approach: EVA offcuts and worn insoles are transported via conveyor belts to a shredding unit and recycled into new applications.
In this video, you will see, among other things:
Material management with 100 EVA storage positions and smart placement for maximum yield.
20 CNC milling machines, centrally serviced by a robot on a 17-metre track.
AI camera-based quality control and waterjet cutting with a unique path for each insole.
MDR traceability via CO₂ laser marking and automatic certification via podoCLOUD/ERP.
Fully automated flow-wrapping, labelling, sorting and shipping (including a priority flow).
A 0% waste ambition through shredding and recycling of both production EVA and worn EVA.