Hyundai Assembly 2 - Fasteners, Shortblock Assembly & Head Progress

Continued progress on the Hyundai build. I've covered most of this before in detail, so I'll save you the fancy narrative. The torque settings are in both the info below, and the video shown on the wrench. You will see this process again here, and each time new aspects of assembly tools and materials will be used.

SPECIAL THANKS TO ROJODELCHOCOLATE for the audio track.

Oil Pan Bolts
18 7 M6 x12 5'lbs MD012109
2 7 M6 x8 5'lbs MD167134 (some cars use 10mm shorties but 8mm will work)

1g Front Case Bolts
qty/GR/DIA/length/torque/part#
4 7 M8 x20 17'lbs MF140225
1 7 M8 x25 17'lbs MF140227
1 7 M8 x40 17'lbs MF140233
1 4 M10 x30 22'lbs MF140062 (6-bolt)
1 7 M8 x40 17'lbs MF140233 (7-bolt)

1g oil pump housing bolts
5 4 M8 x20 12'lbs MF140025 (4qty for 7-bolt and add 1 MD141302 screw)
1 10 M8 x16 27'lbs MD040758 (Balance/Stub shaft bolt)

Oil Pump Sprocket Nut
1 11 M10 x 40'lbs MD095237 *use Loctite

1g oil filter housing bolts (that I used w/6-bolt water-cooled OFH)
2 7 M8 x40 14'lbs MF241261
1 7 M8 x20 14'lbs MF140225
1 7 M8 x55 14'lbs MF241264
1 7 M8 x65 14'lbs MF241266

1g Rear Main Seal Housing Bolts
5 7 M6 x16 10'lbs MF140205 (6-bolt)
5 7 M6 x14 10'lbs MF140204 (7-bolt)

1g Timing Tesnsioner Bolts
2 7 M8 x51 17'lbs MD129350 (6-bolt)
2 7 M8 x55 17'lbs MD190987 (7-bolt)

1g Timing Tensioner Arm Bolt
1 8 M8 x16 16'lbs MF241251 Bolt
1 x x x x MD129421 Washer

Flywheel bolts
6 11 M12 x22.5 98'lbs MD040557* (ALL Manual transmission 6-bolt cars)
7 11 M12 x21.5 98'lbs MD302074 (ALL Manual transmission 7-bolt turbos)
Part substitution # 2795A956

Crank Sprocket Bolt & Washer
1 11 M14 x40 87'LBS MD074255 CRANKSHAFT CENTER BOLT
1 x M14 x14.5 MD012455 CRANKSHAFT WASHER

For gasket, seal and service parts information, please refer to my 6-bolt 4g63 shortblock rebuild parts video:
   • 6-bolt 4g63 shortblock rebuild parts  

For timing belt service parts information and tools, please refer to my 4g63 Timing Belt Parts video:
   • 4g63 Timing Belt Parts  

In 29 and 3/4 minutes I offer a detailed explanation of how to do a 6-bolt AND 7-Bolt 4g63 Front Case & Oil Pump Rebuild:
   • 6&7-Bolt 4g63 Front Case & Oil Pump Rebuild  

For 33 minutes I cover every oil filter housing including servicing information, rebuilding, modifying the oil filter housing, and the unabridged description of how oil pressure works in my 4g63 Oil Filter Housings video:
   • 4g63 Oil Filter Housings