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SolidWorks Sheet Metal is a specialized set of tools within SolidWorks for designing and manufacturing sheet metal parts efficiently, offering features like base flange creation, bends, flanges, and automated flat patterns.
Key Features:
Base Flange/Tab: The starting point for most sheet metal designs, created from a 2D sketch to define the initial shape and thickness.

Flanges and Bends: Tools such as edge flanges, miter flanges, and insert bends integrate bends and additional features needed for practical manufacturing.

Flat Pattern Generation: Instantly creates a 2D version of a part that can be sent to laser cutters or for manufacturing, automatically including necessary bend deductions and corner reliefs.

Convert to Sheet Metal: Allows conversion of solid bodies to sheet metal with customizable thickness and bends.

Parameter Management: Users can specify thickness, bend radius, bend allowance, K-factor, and relief, with options for custom gauge tables.
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Main Workflows
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Enable the Sheet Metal tab by right-clicking the CommandManager and selecting it.

Start by sketching on a plane, then use the Base Flange/Tab tool to give the part its initial thickness and profile.

Add bends, flanges, hems, jogs, and other features as needed, using either enclosed or open sketches depending on the design intent.

Use the Flatten feature at any time to view or export the flat pattern with all bends and reliefs factored in.
Practical Applications

Designing enclosures, brackets, and other components that require manufacture from sheet materials.

Automating the calculation of flat patterns, minimizing manual error in bend allowances and deductions.

Supporting downstream manufacturing processes by exporting accurate, production-ready flat patterns.

SolidWorks sheet metal functionality dramatically reduces the time and errors involved in designing parts meant for press brake bending, making it a crucial feature for product and mechanical design engineers.
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3D Mechanical Design is an educational YouTube , that provides resources for learning mechanical design and 3D modeling.
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