How to fix your fuel pump on your Suzuki or Kawasaki Motorcycle

Parts List
2 feet of 5/16" fuel hose
4 fuel injector clamps (O'Reillys)
Inline fuel filter (Autozone... Duralast FF3330DL)
Fuel Strainer (Suzuki... 15420-24FB0)... Yes they're $80. Sometimes you can get lucky and find them on ebay for way less. The Chinese ones will sometimes work. They're just not always the exact size needed and cause fitment issues. This works for all bowl type suzuki pumps through 2011 Hayabusa.


Tool List
3/16" drill bit
Phillips head screwdriver... jis screwdriver preferred
7mm wrench
5mm hex bit socket
7mm nut driver for clamps
Razor blade
Fuel pump jumper (Schnitz Racing... SKU:RSR-S1308-FPH)


Chapters
0:00 intro
8:41 How to perform flow test
12:19 Parts and Tools for the job
16:34 removing fuel pump
19:18 disassembling pump housing
22:39 separating pump housing and plate
25:19 removing fuel pump from housing
27:54 drilling internal filter
29:00 back flushing pump housing
30:48 Chad's tip of the day
34:33 cutting fuel line fittings out
36:01 routing fuel hose
37:01 retesting fuel flow and making sure no plastic is coming out of fuel line
37:42 outro


Today we show you how to do a fuel flow test on your Suzuki or Kawasaki Motorcycle. Then if it fails this test, we show you how to fix your GSXR 600, 750, or 1000, Hayabusa, Ninja ZX6R, ZX10R, ZX14R and other bikes. Instead of buying an expensive pump housing for $600+, or a used one for $300+, we show you how to repair it with a new filter for less than $100

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