Dodge Ram 1500 Rear Window Replacement - How to Do It Cheap & Easy!

I shattered the rear window in my 2002 Dodge Ram 1500 and instead of paying a shop, I replaced the back glass myself. In this video I show exactly how to remove the broken rear window, clean up the glass, repair the scratches, prep the frame, and install a brand-new back glass on a 2nd gen Dodge Ram.

If your Ram 1500 back glass is cracked, shattered, leaking, or completely blown out, this is a full DIY rear window replacement tutorial. I cover removing the old cab glass, cleaning the urethane, installing the new gasket, and fitting the new rear window step-by-step.

Overall, I have about $300 into materials and probably 3 hours worth of work. With comprehensive coverage, this would have cost me $0 out of pocket but I didn't like the style of rear glass that shops were wanting to use. Basically a tiny hole in the center of the rear glass. I wanted the larger opening like OEM. Anyway, It's not a hard job but it is definitely demanding on the body, that's for certain.

🔧 What I Cover in This Video
• What caused the rear window to break
• How to safely remove the remaining shattered glass
• Prepping the window frame and cleaning out the urethane
• Repairing scratches and paint damage
• Installing the new rear window and sealing it correctly
• Tips I learned the hard way so you don’t repeat my mistake

⏱️ Chapters
00:00 - How I broke the rear window
00:31 - Determining how to proceed
01:07 - Shattered glass and rubber glass removal
04:19 - Here comes the rain!
04:47 - Modifying the glass removal tool
05:39 - Back to glass removal
07:21 - Oops...More broken glass
09:02 - Urethane adhesive removal
10:15 - Cleaning up the surface and assessing the paint damage
12:51 - Repairing scratched paint
14:53 - Prepping the opening for the new window installation
15:27 - Prepping the window for installation
18:28 - Glass primer info
19:57 - Applying primer to the glass
21:26 - Applying primer to the opening
22:06 - Let's talk caulk guns
22:42 - Adhesive info and cutting the tip to shape
27:08 - Applying the adhesive
33:05 - Installing the replacement rear window
39:10 - Inspecting my work
41:08 - Clean-up and other tips and tricks
44:09 - Final thoughts and final results

🧰 Tools & Materials Used
• Replacement rear window for Dodge Ram 1500
• 3M Urethane automotive glass adhesive 08693
• 3M Single step primer 08682
• Thick leather gloves
• Razor blades
• Utility knife
• Grease and wax remover
• Sprayway glass cleaner
• 91% Rubbing alcohol
• Painter’s tape
• Duct tape
• Sandpaper
• Automotive primer (2K Urethane)
• Automotive paint (Urethane)
• Automotive clear coat (2K Urethane)
• Harbor Freight Bauer 20V cordless caulk gun 59793
• Harbor Freight Pittsburgh windshield removal tool 59231
• Paper towels
• Rags
• Shop vacuum
• Lots of blood, sweat and tears

🚗 Truck Info
• 2002 Dodge Ram 1500 Quad Cab Sport
• Manual rear sliding window assembly
• 2nd gen Ram DIY repair

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⚠️ Disclaimer:
This video is for informational and entertainment purposes only. Any repairs or modifications you perform are done at your own risk. I make no guarantees that the methods shown will work for your vehicle. Always consult your owner’s manual and a certified mechanic when in doubt.

#DodgeRam1500 #TruckRepair #RearWindowReplacement #KevinsWayWorks