How to Replace the Armature in a CROWN Professional Router CT11001 (W2100)

Replacing the armature in your CROWN Professional Router CT11001 (W2100) is a task that requires careful attention to detail and adherence to safety protocols. Below is a general guide to assist you in this process.


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⚠️ Safety Precautions

Before beginning any repair work:

Disconnect Power: Ensure the router is unplugged from any power source to prevent accidental startups.

Personal Protective Equipment (PPE): Wear safety glasses and gloves to protect against debris and sharp components.

Work Area: Operate in a clean, well-lit area to maintain visibility and organization.



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🛠️ Tools and Materials Needed

Screwdrivers (Phillips and flathead)

Wrenches or socket set

Replacement armature compatible with CROWN CT11001

Soft brush or compressed air for cleaning

Lubricant suitable for electric motor components



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🔧 Step-by-Step Replacement Guide

1. Remove the Router Base: Detach the base to access the motor housing. This may involve loosening screws or clamps, depending on the model.


2. Access the Motor Housing: Unscrew and remove the motor housing cover to expose the internal components.


3. Disconnect the Brushes: Carefully remove the carbon brushes located on either side of the motor. Note their orientation for reassembly.


4. Extract the Armature: Gently slide out the armature from the motor housing. Be mindful of any washers or spacers that may come loose during this process.


5. Inspect and Clean: Before installing the new armature, clean the motor housing and surrounding components to remove dust and debris.


6. Install the New Armature: Insert the replacement armature into the motor housing, ensuring it aligns correctly with the bearings and other components.


7. Reconnect the Brushes: Reinstall the carbon brushes, making sure they are seated properly against the commutator.


8. Reassemble the Motor Housing: Secure the motor housing cover back in place with the appropriate screws.


9. Reattach the Router Base: Reinstall the base of the router, ensuring all components are aligned and secured.


10. Test the Router: Plug in the router and perform a test run to ensure it operates smoothly without unusual noises or vibrations.




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📌 Additional Tips

Consult the Manual: Refer to the CROWN CT11001 Electric Router Instruction Manual for model-specific details and diagrams.

Visual Guidance: For a visual representation of similar repair procedures, you might find this video helpful:


Professional Assistance: If you're uncertain about any step or lack the necessary tools, consider seeking help from a professional technician to avoid potential damage to the router.



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By following these steps carefully, you can replace the armature in your CROWN CT11001 router and restore its functionality.

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