Push Rod Result Discussion | Formula Student Car Explained | Episode 12

In this episode of the Formula Student Car Explained series, we present a detailed discussion of the Push Rod analysis results. Building on the design, explanation, and ANSYS simulation covered in Episode 11, this video focuses on interpreting the outcomes of stress, deformation, and safety factor calculations to validate the push rod’s performance in a Formula Student suspension system.

By analyzing the results, you will learn how geometry, material selection, and loading conditions influence push rod behavior and how to optimize it for strength, stiffness, and weight reduction in high-performance motorsport applications.

What You’ll Learn in This Video:

Push Rod Results Discussion
Reviewing FEA simulation outputs in ANSYS
Stress distribution, deflection patterns, and safety margins
Identifying weak points and design improvements

Design Validation
Comparing different material options for push rods
Evaluating trade-offs: lightweight vs. durability
Ensuring reliability under compressive loading conditions

Formula Student Engineering Insights
How push rods work with bell crank and damper systems
Practical tips for Formula Student suspension design
Common mistakes in push rod design & analysis

Why This Matters
The push rod is a vital element in push rod suspension systems, responsible for transferring forces from the wheels to the suspension assembly. Accurate result interpretation ensures your design is both lightweight and strong, helping Formula Student teams maximize performance while avoiding structural failures.

Ideal For:
Formula Student / FSAE teams
Mechanical and automotive engineering students
Motorsport suspension engineers
Vehicle dynamics and chassis designers
Engineers learning FEA and result interpretation in ANSYS

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