Innovation Technology Integrated Forming & Spot Welding: Automatic Mesh Tube

This video discusses the Innovation Technology Integration of Automatic Forming and Spot Welding Machines in the metal fabrication industry. Watch how this advanced machine continuously takes mesh sheets, forms them into a cylinder, and instantly performs joining with spot welding at the mesh seam, producing a strong, uniformly diametric mesh tube for filtration or structural applications.

The world of the filtration, construction, and reinforcement industries demands mesh tubes that have high joint integrity and consistent tubular shape. Manually joining mesh is slow and structurally weak. The Integrated Automatic Forming and Spot Welding system is the foundation of this progress. This machine synchronizes the speed of the roll forming with the frequency of the spot welding to ensure every joining point is fused simultaneously when the mesh edges meet. This advanced system guarantees the entire process from a flat mesh sheet to a perfectly formed mesh tube in one seamless flow, impossible to do manually as efficiently and accurately. This is a breakthrough that changes the modern manufacturing paradigm, thanks to this innovation technology.

So, how does this Innovation Technology work? The process begins with the mesh sheet fed into the roll forming section. The main stages are Cylinder Forming by a series of rolls; Precision Edge Positioning as the two mesh edges meet; High-Frequency Spot Welding applied to the wire joining points; and Ejection of the Strongly Joined Mesh Tube. The Synchronization Control System ensures the welding process occurs exactly when the mesh wires contact, which is crucial for preventing deformation and maintaining joint strength. The machine automatically verifies quality and consistency, guaranteeing a highly reliable product, impossible to do manually as efficiently and accurately. This is a breakthrough that changes the modern manufacturing paradigm, thanks to this innovation technology.

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