🎨 Behind the Scenes: Custom PVC Patch Hat Process 🎨

Ever wondered how a PVC patch goes from design to a high-quality hat? Here’s how we do it:
1.Mold Creation — Design your artwork, then we crisp it into a metal mold using precision engraving.
thepatchio.com
2.PVC Material Preparation — Mix your chosen pigment + PVC formulation for flexibility and durability.
3.Molding & Curing — Pour the PVC into the mold and let it cure to build structure.
4.Partial Curing / Baking — A mid-stage bake to firm up the layers.
5.Trim & Clean — Remove excess material, clean edges for crisp lines.
6.Layering — Add raised or recessed layers for depth + detail.
7.Final Cure — Lock in shape and durability with full curing.
8.Heat Press — Apply the patch onto the hat using heat & pressure.

💡 Bonus Selling Points:

NO MOQ — Order one piece or hundreds.
Wholesale Price — Cost-effective for bulk branding.
Transform blank hats into branded masterpieces—durable, vibrant, and built to last.

👉 DM us to get started or view examples.
Shop here🛒https://shop.foremosthat.com/

— Blank or custom, your hats your way —
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