how to Honda Dio bike belt change pickup problem fixed

Changing the belt on a Honda Dio scooter involves removing the body panels, draining the engine oil, and accessing the CVT (Continuously Variable Transmission) area. Here's a step-by-step guide to changing the belt:

Tools and Equipment Needed:

New drive belt

Socket wrench set

Screwdriver set

Torque wrench

Oil drain pan (if you’re draining the oil)

Gloves (optional)


Steps to Change the Honda Dio Drive Belt:

1. Prepare the Scooter:

Park the scooter on a stable surface and ensure the engine is cool.

If necessary, place the bike on a center stand.



2. Drain the Engine Oil (Optional):

It’s a good idea to drain the engine oil if you need to remove the engine cover.

Remove the oil drain bolt and allow the oil to drain into a container.

Replace the drain plug once the oil is fully drained.



3. Remove the Body Panels:

Use a screwdriver or socket wrench to remove the screws and bolts securing the body panels around the footboard and side areas. Take care to remember the positions of screws and parts.



4. Remove the CVT Cover:

Locate the CVT cover on the right side of the scooter.

Use a socket wrench to remove the bolts securing the CVT cover.

Carefully remove the CVT cover. Be mindful of any seals or O-rings that might be in place.



5. Remove the Old Belt:

You will see the clutch assembly and the variator with the belt running between them.

Depending on the model, you may need to remove the clutch and variator assembly. This can be done by loosening the bolts or fasteners holding them in place.

Once loose, carefully remove the belt from the clutch and variator pulleys.

Inspect the pulleys for wear or damage while the belt is off.



6. Install the New Belt:

Place the new drive belt over the variator pulley and the clutch pulley.

Ensure the belt is properly seated in both pulleys, and rotate them manually to make sure the belt moves smoothly.

If you removed the clutch and variator, reattach them.



7. Reassemble the CVT Cover:

Carefully place the CVT cover back onto the scooter and secure it with bolts.

Ensure the seals are intact to prevent any oil leaks.



8. Reattach Body Panels:

Once the CVT cover is securely in place, reattach all body panels and screws you removed earlier.



9. Refill Engine Oil (If Drained):

If you drained the engine oil, refill the engine with the recommended oil level.

Check the oil level with the dipstick and ensure it's within the proper range.



10. Test the Bike:

Start the engine and take the scooter for a short test ride to ensure the belt is functioning correctly. Listen for any unusual noises and ensure smooth acceleration.





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Additional Tips:

Always replace the belt with one that matches your scooter’s specifications.

Ensure the variator and clutch pulleys are free of debris and are in good condition.

Tighten bolts to the manufacturer's recommended torque values to prevent any damage.


If you are not comfortable doing this yourself, it’s always best to seek assistance from a professional mechanic.