Fully Automatic 4-Machine Transformer Production Line: Complete Winding, Sleeving & Taping in India

#IndustrialAutomation #TransformerTechnology #SmartManufacturing #MassProduction #DeptronicsTechnologies

Are you struggling to meet large transformer production targets with manual or semi-automatic methods? Deptronics Technologies brings you a breakthrough in manufacturing efficiency—a 4-machine automatic production line for transformer bobbins that performs sequential winding, sleeving, and taping for each coil stage, delivering a fully finished transformer at the end.

This high-performance system is designed for mass production where multiple windings (primary, auxiliary, secondary) are required. Each machine independently completes one full winding cycle with sleeve and tape, then passes the bobbin to the next stage until the entire transformer is complete.

🚀 Key Highlights:

⏱ Cycle Time: 10 to 12 seconds per transformer stage
⌚ Production Capacity: Approx. 2,000 to 2,500 pieces per day (8-hour shift)
✅ Zero Manual Intervention: Fully automatic loading, processing, and transfer
⚖️ Multi-Winding Control: Each machine programmed for individual winding functions
🔹 How It Works: 4 Sequential Machines, 1 Complete Transformer

▶ Machine 1: Primary Winding + Sleeve + Tape

Performs the first winding layer (e.g., primary)
Applies insulation sleeve to terminals
Tapes the wound section for safety and structure
Passes bobbin to next stage

▶ Machine 2: Auxiliary Winding + Sleeve + Tape

Performs the second winding (e.g., feedback or auxiliary)
Adds a sleeve for this layer
Tapes it before transfer

▶ Machine 3: Secondary Winding + Sleeve + Tape

Handles the secondary high-power winding
Applies insulation sleeve to output leads
Finalizes the layer with tape

▶ Machine 4: Final Winding (Optional) + Complete Taping

For any additional winding or reinforcement
Conducts final taping and finish
Ejects ready-to-use transformer
Each machine has integrated

Servo motors
Tension control systems
Auto sleeve cutter & feeder
Tape applicator with precision tensioning

🚡 Why Choose Sequential Automation Over All-in-One Systems?

✔ Higher Customization per winding stage
✔ Easier Programming of individual turns, thickness & tension
✔ Increased Stability in high-speed operations
✔ Modular Maintenance without stopping entire line

📊 Productivity & Output

Cycle Time per Stage: 10-12 seconds
Total Transformer Time (4 stages): 40–48 seconds per unit
Production Output: 600–700 finished transformers per 8-hour shift

Ideal for:

SMPS transformers
LED driver coils
PQ/EE/EI types with multiple winding stages

🔄 Step-by-Step Operational Flow

Bobbin Loading
Machine 1: Primary winding + sleeve + tape
Machine 2: Auxiliary winding + sleeve + tape
Machine 3: Secondary winding + sleeve + tape
Machine 4: Final winding or finish taping
Final Output – Ready for testing & integration

✅ Advantages of the 4-Machine Combination Production Line

🚀 Designed for Mass Production:
Handles continuous 8–12 hour operations
Built-in fault detection

🚪 Enhanced Quality & Consistency:
Accurate winding with tension control
Precise sleeving length and position Even, tight taping

🤝 Zero Human Dependency:

Fully automatic from bobbin input to transformer output
Reduces error, increases reliability

⚡ Lower Operational Costs:
Less labor required
Optimized material usage (sleeve & tape cut exactly)

⚖️ Modular Integration:

Can be used as a full line or individual machines
Easy upgrades and maintenance

👩‍💼 Who Should Use This Line?

Transformer Manufacturers
LED Driver OEMs
Power Electronics Assembly Units
High-Speed Automation Factories

Whether you're exporting or producing for domestic clients, this line ensures high repeatability, low rejection rate, and top-tier production speed.

🔍 Technical Highlights (Per Machine)

Wire Range: 0.05 – 1.2 mm
Sleeve Diameter: 1 – 5 mm
Tape Types: Kraft, Kapton, Polyester

HMI Interface: Multi-language touchscreen
Drive System: High-torque servo motors
Voltage: 220V / 50Hz / Single Phase

🌐 About Deptronics Technologies

Deptronics Technologies, in partnership with Diggers China, delivers world-class transformer winding automation with full local support in India. From consultation to programming, installation, and servicing, we offer end-to-end automation integration for electronics manufacturers across the country.

📢 Contact Us for Demo, Quotation & More Details

DEPTRONICS TECHNOLOGIES
🔹 Contact Person: Deepanshu Saxena
📞 Phone/WhatsApp: +91-8800622761
🌐 Website: https://coilwinder.in
📧 Email: [email protected]

#TransformerAutomation #4MachineLine #WindingWithSleeveTape #MassTransformerProduction #DeptronicsTechnologies #SmartFactory #CoilWinderIndia #PQTransformer #SMPSManufacturing #ElectricalAutomation #MakeInIndia #industry40