How to Replace a Rusted Trunk Pan - 1964 Chevelle Restoration

Learn how to replace a rusted trunk pan on a 1964 Chevy Chevelle with complete DIY sheet metal fabrication. This car restoration tutorial covers rust repair, welding techniques, floor pan replacement, and corrosion protection for classic car bodywork.

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In this video, I walk you through the full process of cutting out a rusted trunk pan and installing a new sheet metal replacement on a 1964 Chevy Chevelle. This will include tips for getting the fitment right, showing you the issues I run in to and a little bit of sheet metal welding "how I do it". If you have a classic Chevelle with a deteriorated trunk floor, especially the pan section, this guide shows you how to restore strength, structure, and clean up that rear section.

🔧 What You’ll Learn:
📌 How to assess trunk floor rust and decide what to cut
📌 Step-by-step removal of the old rusty trunk pan
📌 Measuring, cutting, shaping, and fitting new sheet metal
📌 Welding techniques and sealing the seams
📌 Corrosion protection, seam sealer, and finishing tips

This is especially useful for classic car restorers, Chevelle enthusiasts, and anyone tackling sheet metal repair on older vehicles.

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#chevychevelle #rustrepair #diy #restoration #patchpanel