Peugeot 308 Timing Belt Replacement - How To Do It & Why You Should!

In this video, I walk you through the step-by-step process of replacing the timing belt, auxiliary belt, water pump, and crankshaft seal on a Peugeot 308 equipped with the 1.6 HDi engine. This engine is part of the popular DV6 family used across various makes and models, including Citroën, Ford, Volvo, Mazda, and Mini.

Parts Used in the video:

Febi 102203 full timing belt kit / Blueprint ADBP730027
Febi 176080 full auxiliary belt kit
Febi 107977 crankshaft seal

Separate Febi part numbers:
Febi 28908 auxiliary belt
Febi 22369 aux belt tensioner assembly
Febi 24528 water pump and gasket
Febi 39203 timing belt and tensioners
Febi 39101 tensioner Pulley for timing belt / Blueprint ADBP760003
Febi 37285 Timing Belt / Blueprint ADBP750005
Febi 37275 Idler Pulley for timing belt / Blueprint ADK87617
Febi 19402 Coolant G12+ 5L or Febi 172007 Coolant - 10L

Whether you're working on a Peugeot 308, Citroën C4, Ford Focus (1.6 TDCi), Volvo V40 (D2), Mazda 2, or Mini Cooper D, this guide will help you maintain your DV6 engine by replacing critical components. We'll cover:

Removal and installation of the timing belt (to keep your engine running smoothly)
Replacing the auxiliary belt (drives the alternator and AC compressor)
Changing the water pump (to prevent overheating)
Replacing the crankshaft oil seal (fixing any oil leaks)
This guide is suitable for both seasoned mechanics and DIY enthusiasts. Make sure to check the recommended service intervals for these parts in your specific vehicle's manual to avoid costly damage and maintain peak performance.

🔧 Tools & Parts You'll Need:

Timing belt kit
Water pump
Crankshaft seal
Basic tools (wrenches, sockets, etc.)
Torque wrench (for proper tightening)
💡 TIP: Always replace the water pump and auxiliary belt when changing the timing belt to ensure long-lasting reliability.

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Cars which use the 1.6 hdi engine:

1. Peugeot:
Peugeot 208
Peugeot 2008
Peugeot 308
Peugeot 3008
Peugeot 508
Peugeot Partner (van)
2. Citroën (part of PSA Group):
Citroën C3
Citroën C4
Citroën C4 Picasso (and Grand Picasso)
Citroën DS3
Citroën DS4
Citroën DS5
Citroën Berlingo (van)
3. Ford (under the name 1.6 TDCi):
Ford Fiesta
Ford Focus
Ford C-Max
Ford Mondeo
Ford Galaxy
Ford S-Max
4. Volvo (under the name D2):
Volvo S40
Volvo V40
Volvo C30
Volvo V50
5. Mazda:
Mazda 2 (diesel version)
6. Mini (BMW Group, under the name 1.6 D):
Mini Cooper D
Mini One D
7. Suzuki:
Suzuki SX4 (diesel version, shared platform with Fiat)
8. Fiat (Multijet engines – Fiat/PSA joint venture):
Fiat 500 (diesel version)
Fiat Doblo
Fiat Bravo

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